Repair and Diagnosis

A L L Diagnostic Trouble Codes ( DTC )
Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
  - Accessory Delay Module
    - Accessory Delay Relay
- Relays and Modules - Body and Frame
  - Power Door Lock Relay
- Relays and Modules - Brakes and Traction Control
  - Electronic Brake Control Module
- Relays and Modules - Cooling System
  - Radiator Cooling Fan Motor Relay
- Relays and Modules - HVAC
  - Blower Motor Relay
  - Compressor Clutch Relay
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
  - Air Bag Control Module
  - Seat Occupant Classification Module - Air Bag
- Relays and Modules - Starting and Charging
  - Starter Relay
- Relays and Modules - Windows and Glass
  - Power Window Relay
- Relays and Modules - Wiper and Washer Systems
  - Windshield Washer Relay
  - Wiper Relay
Sensors and Switches
- Sensors and Switches - Body and Frame
  - Power Door Lock Switch
  - Power Mirror Switch
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
  - Radiator Cooling Fan Speed Sensor
  - Engine - Coolant Temperature Sensor/Switch
    - Engine Temperature Sensor
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
  - Oil Pressure Sender
  - Oil Temperature Sensor/Switch
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
  - Sensors and Switches - Steering
    - Power Steering Pressure Switch
  - Sensors and Switches - Wheels and Tires
    - Tire Pressure Sensor
- Sensors and Switches - Transmission and Drivetrain
  - Sensors and Switches - A/T
- Sensors and Switches - Windows and Glass
  - Power Window Switch
- Sensors and Switches - Wiper and Washer Systems
  - Windshield Washer Switch
  - Wiper Switch
Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Service Intervals
- Technical Service Bulletins
Engine, Cooling and Exhaust
- Engine
- Cooling System
- Exhaust System
- Technical Service Bulletins
Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Emission Control Systems
- Fuel Delivery and Air Induction
- Ignition System
- Transmission Control Systems
- PROM - Programmable Read Only Memory
- Application and ID
- Description and Operation
  - Acronyms and Definitions
  - Vehicle Emission Control Information (VECI) Acronym Definitions
- Diagrams
- Technical Service Bulletins
Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
  - Actuators and Solenoids - A/T
    - Shift Interlock Solenoid
    - Shift Solenoid
- Automatic Transmission/Transaxle
- Clutch
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
  - Lamps and Indicators - A/T
    - Shift Indicator - A/T
    - Transmission Mode Indicator - A/T
- Manual Transmission/Transaxle
- Power Take-Off
- Sensors and Switches - Transmission and Drivetrain
  - Sensors and Switches - A/T
- Transmission Control Systems
- Technical Service Bulletins
- Tools and Equipment
Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
  - Vacuum Brake Booster
  - Vacuum Brake Booster Check Valve
- Relays and Modules - Brakes and Traction Control
  - Electronic Brake Control Module
- Sensors and Switches - Brakes and Traction Control
- Description and Operation
- Testing and Inspection
- Specifications
- Technical Service Bulletins
- Tools and Equipment
  - Special Tools Used With Diagnosis and Testing
  - Materials Used With Diagnosis and Testing
Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
  - Starter Relay
- Battery
- Charging System
- Starting System
- Power and Ground Distribution
Power and Ground Distribution
- Auxiliary Power Outlet
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Module
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Diagrams
Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
  - Sensors and Switches - Steering
    - Power Steering Pressure Switch
  - Sensors and Switches - Wheels and Tires
    - Tire Pressure Sensor
- Steering
- Suspension
- Wheels and Tires
- Technical Service Bulletins
Heating and Air Conditioning
- Accumulator HVAC
- Air Door
  - Air Door Actuator / Motor
- Air Register
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Compressor HVAC
  - Compressor Clutch
  - Compressor Clutch Coil
  - Compressor Shaft Seal
  - Description and Operation
  - Testing and Inspection
  - Service and Repair
  - Diagrams
- Compressor Clutch Relay
- Condenser HVAC
- Control Assembly
- Coupler HVAC
- Evaporator Core
- Evaporator Temperature Sensor / Switch
- Expansion Block/Orifice Tube
- Heater Core
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
  - High Pressure Sensor / Switch
  - Description and Operation
    - A/C Cycling Switch
    - Air Conditioning (A/C) Cycling Switch
  - Locations
  - Diagrams
- Relays and Modules - HVAC
  - Blower Motor Relay
  - Compressor Clutch Relay
- Sensors and Switches - HVAC
  - Blower Motor Switch
  - Evaporator Temperature Sensor / Switch
  - Refrigerant Pressure Sensor / Switch
- Service Port HVAC
- Vacuum Harness HVAC
- Vacuum Reservoir HVAC
- Description and Operation
  - System Airflow Description
  - Air Conditioning
  - Climate Control System
  - Air Distribution and Filtering
  - Control Components
  - Heating and Ventilation
- Testing and Inspection
  - Initial Inspection and Diagnostic Overview
    - Principles Of Operation
    - Inspection and Verification
  - Symptom Related Diagnostic Procedures
    - Symptom Chart - Climate Control Systems
    - Symptom Chart - Noise, Vibration And Harshness (NVH)
  - Pinpoint Tests
  - Component Tests and General Diagnostics
- Service and Repair
  - Air Conditioning (A/C) System Flushing
  - Manifold Gauge Set Connection
  - Air Conditioning (A/C) System Recovery, Evacuation and Charging
  - Refrigerant System Filtering Following Air Conditioning (A/C) Compressor Installation
  - Refrigerant Oil Adding
  - Contaminated Refrigerant Handling
  - Air Conditioning (A/C) Odor Treatment
- Diagrams
  - Diagram Information and Instructions
    - Introduction
    - Symbols
  - Diagnostic Aids
  - Electrical Diagrams
    - Heating
    - Manual Climate Control System
- Specifications
  - Climate Control System
    - Material
    - General Specifications
  - Climate Control
- Tools and Equipment
Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Child Seat
- Relays and Modules - Restraints and Safety Systems
  - Air Bag Control Module
  - Seat Occupant Classification Module - Air Bag
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
- Service and Repair
Accessories and Optional Equipment
- Accessory Delay Module
  - Accessory Delay Relay
- Antenna
- Antitheft and Alarm Systems
- Entertainment Systems
  - Auxiliary Input / Output Jack
- Navigation System
- Radio, Stereo, and Compact Disc
- Relays and Modules - Accessories and Optional Equipment
  - Accessory Delay Module
    - Accessory Delay Relay
- Towing / Trailer System
- Trailer Connector
- Description and Operation
- Testing and Inspection
- Specifications
- Technical Service Bulletins
- Tools and Equipment
Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Bumper
  - Front Bumper
  - Rear Bumper
  - Specifications
- Doors, Hood and Trunk
  - Doors
  - Hood
  - Specifications
  - Technical Service Bulletins
- Fender
  - Front Fender
    - Front Fender Liner
    - Service and Repair
- Frame
  - Body / Frame Mount Bushing
  - Cross-Member
  - Description and Operation
  - Service and Repair
    - Procedures
    - Removal and Replacement
  - Specifications
- Grille
- Interior Moulding / Trim
  - Arm Rest
  - Console
  - Dashboard / Instrument Panel
  - Glove Compartment
  - Headliner
  - Trim Panel
  - Specifications
- Locks
  - Door Locks
    - Door Lock Cylinder
  - Keyless Entry
  - Power Locks
  - Description and Operation
  - Specifications
- Mirrors
  - Power Mirror Motor
  - Power Mirror Switch
  - Description and Operation
  - Testing and Inspection
  - Service and Repair
    - Procedures
    - Removal and Replacement
  - Diagrams
  - Specifications
  - Tools and Equipment
- Paint, Striping and Decals
  - Paint
- Relays and Modules - Body and Frame
  - Power Door Lock Relay
- Seats
  - Child Seat
  - Seat Back
  - Seat Cover
  - Seat Cushion
  - Seat Track
  - Description and Operation
  - Service and Repair
    - Seat - Front
    - Seat - Rear
      - 2-Door, SuperCab
      - 4-Door, SuperCab
  - Specifications
- Sensors and Switches - Body and Frame
  - Power Door Lock Switch
  - Power Mirror Switch
- Sound Proofing / Insulation
- Tailgate
  - Tailgate Latch
  - Tailgate Release Handle
- Truck Bed
- Service Precautions
  - Body
  - Welding Precautions - Aluminum
  - Welding Precautions - Steel
- Description and Operation
  - Adhesives
  - Body
  - Descriptions of Ford Steel Families
  - Noise, Vibration and Harshness (NVH)
- Testing and Inspection
  - Initial Inspection and Diagnostic Overview
  - Symptom Related Diagnostic Procedures
    - Body System - General Information
    - Noise, Vibration and Harshness
- Specifications
  - Body Repairs
    - General Specifications - Welding Specifications
    - Weld Nugget Chart
  - Front End Body Panels
  - Full Frame and Body Mounting
  - General Specifications
  - General Specifications - Welding Specifications
  - Material
  - Weld Nugget Chart
- Technical Service Bulletins
Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Servo
- Cruise Control Servo Cable
- Cruise Control Switch
- Sensors and Switches - Cruise Control
- Description and Operation
- Testing and Inspection
- Diagrams
- Specifications
- Tools and Equipment
Instrument Panel, Gauges and Warning Indicators
- Air Bag Deactivation Indicator
- Audible Warning Device
- Cigarette Lighter
- Dashboard / Instrument Panel
  - Air Bag(s) Arming and Disarming
  - Service and Repair
  - Specifications
- Dimmer Switch
- Door Switch
- Fuel Filler Cap Warning Indicator
- Fuel Gauge Sender
- Instrument Cluster / Carrier
  - Air Bag(s) Arming and Disarming
  - Instrument Panel Bulb
  - Description and Operation
  - Locations
  - Service and Repair
    - Instrument Cluster
      - Instrument Cluster (IC)
      - Instrument Cluster (IC) Lens
    - Instrument Cluster Finish Panel
      - Cluster Finish Panel
      - Center Finish Panel
- Key Reminder Switch
- Low Tire Pressure Indicator
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Oil Change Reminder Lamp
- Oil Pressure Sender
- Parking Brake Warning Switch
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
  - Dimmer Switch
  - Door Switch
  - Fuel Gauge Sender
  - Key Reminder Switch
  - Parking Brake Warning Switch
- Shift Indicator - A/T
- Tire Monitoring System
  - Low Tire Pressure Indicator
  - Tire Pressure Sensor
  - Description and Operation
    - Tire Pressure Monitoring System (TPMS)
    - Principles of Operation
  - Testing and Inspection
  - Adjustments
  - Service and Repair
    - Tire Pressure Monitoring System (TPMS) Sensor Training
    - Tire Pressure Monitoring System (TPMS) Sensor Activation
  - Diagrams
- Transmission Mode Indicator - A/T
- Description and Operation
  - Instrument Cluster and Panel Illumination
  - Instrument Cluster
  - Warning Devices
- Testing and Inspection
  - Initial Inspection and Diagnostic Overview
  - Diagnostic Trouble Code Tests and Associated Procedures
    - Instrument Cluster
      - Instrument Cluster DTC Chart
      - PCM DTC Chart
    - Warning Devices
  - Symptom Related Diagnostic Procedures
  - Pinpoint Tests
  - Component Tests and General Diagnostics
- Service and Repair
- Diagrams
  - Diagram Information and Instructions
    - Introduction
    - Symbols
  - Diagnostic Aids
  - Connector Views
  - Electrical Diagrams
    - Instrument Cluster
    - Instrument Illumination
- Specifications
  - Instrument Cluster and Panel Illumination
  - Instrument Cluster
- Tools and Equipment
  - Instrument Cluster and Panel Illumination
  - Instrument Cluster
  - Warning Devices
Lighting and Horns
- Backup Lamp
  - Backup Lamp Switch
  - Testing and Inspection
  - Diagrams
  - Tools and Equipment
- Brake Lamp
- Brake Light Switch
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dimmer Switch
- Battery Discharge Protection Relay
- Door Switch
- Fog/Driving Lamp
  - Fog/Driving Lamp Bulb
  - Fog/Driving Lamp Relay
  - Testing and Inspection
  - Adjustments
  - Service and Repair
  - Diagrams
  - Tools and Equipment
- Hazard Warning Lamps
  - Hazard Flasher Relay
  - Hazard Warning Switch
  - Diagrams
  - Technical Service Bulletins
- Headlamp
  - Headlamp Bulb
  - Headlamp Dimmer Switch
  - Headlamp Switch
  - Testing and Inspection
  - Adjustments
  - Service and Repair
  - Diagrams
  - Tools and Equipment
- Horn
  - Horn Relay
  - Horn Switch
  - Description and Operation
  - Testing and Inspection
  - Service and Repair
  - Diagrams
  - Specifications
  - Tools and Equipment
- Interior Lighting Relay
- License Plate Lamp
- Marker Lamp
- Parking Lamp
  - Parking Lamp Relay
  - Testing and Inspection
  - Diagrams
  - Tools and Equipment
- Relays and Modules - Lighting and Horns
  - Battery Discharge Protection Relay
  - Fog/Driving Lamp Relay
  - Hazard Flasher Relay
  - Horn Relay
  - Interior Lighting Relay
  - Parking Lamp Relay
  - Trailer Lighting Relay
  - Turn Signal Relay
- Sensors and Switches - Lighting and Horns
  - Backup Lamp Switch
  - Brake Light Switch
  - Combination Switch
  - Door Switch
  - Hazard Warning Switch
  - Headlamp Dimmer Switch
  - Headlamp Switch
  - Horn Switch
  - Turn Signal Switch
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
  - Combination Switch
  - Turn Signal Lamp
  - Turn Signal Relay
  - Turn Signal Switch
  - Testing and Inspection
  - Service and Repair
  - Diagrams
  - Technical Service Bulletins
  - Tools and Equipment
- Description and Operation
  - Exterior Lighting
  - Interior Lighting
- Diagrams
  - Diagram Information and Instructions
    - Introduction
    - Symbols
  - Diagnostic Aids
  - Electrical Diagrams
- Technical Service Bulletins
Windows and Glass
- Relays and Modules - Windows and Glass
  - Power Window Relay
- Sensors and Switches - Windows and Glass
  - Power Window Switch
- Windows
- Windshield
- Description and Operation
- Specifications
- Technical Service Bulletins
Wiper and Washer Systems
- Relays and Modules - Wiper and Washer Systems
  - Windshield Washer Relay
  - Wiper Relay
- Sensors and Switches - Wiper and Washer Systems
  - Windshield Washer Switch
  - Wiper Switch
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Relay
- Windshield Washer Reservoir
- Windshield Washer Switch
- Wiper Arm
- Wiper Motor
- Wiper Relay
- Wiper Switch
- Description and Operation
- Testing and Inspection
- Diagrams
- Specifications
- Tools and Equipment
Application and ID
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
Locations
- Component Locations
  - A-Z Components List
  - Location Views
- Connector Locations
- Ground Locations
- Splice Locations
- Harness Locations
  - Harnesses Index
  - Harness Overview
Diagrams
- Diagram Information and Instructions
  - Introduction
  - Symbols
- Diagnostic Aids
- Exploded Views
- Connector Views
- Electrical Diagrams
- Vacuum and Vapor Hose Diagrams
  - Emission Control Systems
- Components
- Connectors
- Grounds
- Splices
- Harness
  - Harnesses Index
  - Harness Overview
Specifications
- Electrical Specifications
- Mechanical Specifications
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes